Coating MethodViscosityWet ThicknessCoating Width
Micro Gravure < 1,000 cp < 30 μm < 2,100 mm
Slot Die < 10,000 cp 10 μm~200 μm < 2,100 mm
Direct Gravure < 500 cp < 35 μm < 2,100 mm
Doctor Chamber Gravure  < 800 cp < 35 μm < 2,100 mm
Reverse Gravure < 1,000 cp < 35 μm < 1,700 mm
Offset Gravure 100~1,500 cp < 20 μm < 1,700 mm
Reverse Roll 200~10,000 cp 10 μm~200 μm < 1,700 mm
Comma 1,000~10,000 cp 30 μm~150 μm < 1,700 mm
Hot Melt Roll Coating 50 cp < 10 μm < 1,700 mm
Four Roller < 4,000 cp 0.8 μm~20 μm < 1,700 mm
Two Roller 1~500 cp < 20 μm < 2,100 mm
Flexo 1~500 cp < 10 μm < 2,100 mm


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Micro Gravure Coating

Application

This allows for an exceptionally stable coating that is thin and uniform. A reverse micro gravure coating can be applied for a even smoother coating surface when compared to the direct micro gravure coating.

Features

Suitable for application that is critical for thin, uniform and glossy coatings.

Reference range of application

  • Viscosity: <1,000 cp
  • Wet thickness: <30μm

Slot Die Coating

Application

Suitable for the widest range of viscosity level requirement and coating thickness requirement. Slot die coating is for those that are looking for an ultra-precision and uniformity control.

Features

  • Wide coating range.
  • High precision.
  • High cost for job change-over.

Reference range of application

  • Viscosity: <10,000 cp
  • Wet thickness: 10 μm~200 μm
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Direct Gravure Coating

Application

For low to middle viscosity level and is suitable for thin and high speed coating applications. Smoothing bar can be added to improve coating surface.

Features

Reliable, stable , economic,

Ability for pattern coating, registered coating.

Reference range of application

  • Viscosity: < 500 cp
  • Wet thickness: < 35 μm
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Reverse Gravure Coating

Application

Ideal for low- to medium-viscosity coatings, offering operational advantages for non-Newtonian fluids—particularly shear-thinning formulations and slurries. Coating weight can be adjusted by varying the relative speed differential between the roller and the web.

Features

  • Reverse-direction coating: Utilizing shear forces to refine surface quality.
  • Enables fine-tuning of the applied coating volume.
  • Demands precise gap control between rollers.

Reference range of application

  • Viscosity: < 1,000 cp
  • Wet thickness: < 35 μm
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Gravure Offset Coating

Application

For application that requires more control and flexibility over the coating thickness and weight. 

Features

  • Reliable, stable, flexible.
  • Suitable for thinner thickness coating requirement.
  • Gap control can be added to enable Reverse-direction coating for diverse coating mode.

Reference range of application

  • Viscosity: 100~1,500 cp
  • Wet thickness: < 20 μm
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Reverse Roll Coating

Application

Features counter-rotating rolls and speed differential control to handle a wide viscosity range, with distinct advantages for non-Newtonian fluids. Wet coat weight is easily fine-tuned via roll gap adjustment.

Features

  • Superior operational flexibility.
  • Wide viscosity compatibility, capable of achieving high coating weights.
  • Surface finish quality can be changed via reverse speed differential regulation.

Reference range of application

  • Viscosity: 200~10,000 cp
  • Wet thickness: 10~200 μm
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Four Roller Coating

Application

For mid-high viscosity level coating that require a precises uniformity, at the same time providing the flexibility to adjust  coating thickness.

Features

  • It has the ability to lay down a very thin layer of coating.
  • Coating thickness adjustable.

Reference range of application

  • Viscosity: < 4,000 cp
  • Wet thickness: 0.8~20 μm
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Two Rollers Coating

Application

For low viscosity coating at high coating speed.

Features

  • Economic
  • Suitable for heated application (ex: wax, hot melt glue…etc.)

Reference range of application

  • Viscosity: 1~500 cp
  • Wet thickness: <20 μm

Flexo Coating

Application

For low viscosity coating at high coating speed. Ability for pattern coating.

Features

  • Ability for pattern coating, registered coating.
  • Economic
  • Thin coating layer
  • Ideal for paper substrate

Reference range of application

  • Viscosity: 1~500 cp
  • Wet thickness: <10 μm