The ONE system for your production line

As the market becomes more competitive, it is every printer and converter’s challenge to increase efficiency and quality while reducing cost. At KYMC we help our customers to achieve it through providing the ONE integrated solution at your Printing, Coating, Lamination and Converting stations.

TODAY’S BUSINESS CHALLENGES

Customer’s Goal
To increase efficiencies and quality while reducing cost
Obstacles
Throughout the production line, different machines are manufactured by different vendors, making the integration inefficient.
  • Long communication time
  • Compatibility issues
  • Maintenance issues
  • Delivery time issues
  • Training issues
Solutions
  • Tighter communication between machine functions
  • Synchronized production data across different machine functions
  • Maximize OEE
  • Optimized Warehouse Management
  • Integrated Monitoring
  • Optimized Scheduling
ONE
  • ONE system
  • ONE data analysis
  • ONE production line
  • ONE monitoring
  • ONE total solution
  • ONE planning
  • ONE optimization

KYMC MACHINERY SOLUTIONS

  • OPC UA data exchange protocol for communication between devices, machines and enterprise systems (ERP, SCADA, CRM…etc.)
  • PLC controlled with the capability for data collection
  • Integrated monitoring system, controlling system and data collection system
  • Extrusion
  • Digital Printing
  • Flexographic Printing
  • Offset Printing
  • Ink Management
  • Coating
  • Lamination
  • Slitting
  • Laser Cutting
  • Bag Making
  • Sheeter

1SPECIFICATION – inteIM

  • The all-in-one Ink Supply and
  • Management System
  • Auto Viscosity Control
  • Auto Ink Washing

Integrated into Your Existing Control | Equipped with 3 Different Cleaning Modes | Simultaneous / Independent Cleaning for Different Color Stations Micro-Vibrational Sensor with +/- 1% Accuracy | Continuous Measurement & Control of the Ink Viscosity Level

2SPECIFICATION – INLINE PRINTING

  • Flexographic Printing
  • UV-LED Printing
  • Rotogravure Printing
  • Solvent based / Water based Printing

Registration Adjustment Under Machine Run | Registration Accuracy of +/- 0.2mm High Line Speed @ 300 m/min | Electronic Line Shaft Linkage Auto Ink Circulation System | Sleeve System | Web Guide System | Chamber Doctor Blade

3SPECIFICATION – INLINE SLITTING

  • Paper Slitting with Pneumatic Rotary Knife
  • Film Slitting with Razer Blade
  • Inline Shear Knife

High Speed Slitting @ 300m/min | Slitting Across a Wide Substrate Thickness Range
Slitting Control Across a Wide Tension Range | Wide Web Slitting at Full Speed

4SPECIFICATION – Laser Cutting

  • Laser Cutting for Window Packaging Atmosphere Packaging
  • Laser Perforating for Modified Atmosphere Packaging
  • Laser Scoring for Easy-Tear Stripes

Flexibility: Digital Setup and Control Process | Accuracy: Precise and Selective Material Removal | Faster: Process Up To 500m/min | Less Waste: Minimal Waste During Production | Less Maintenance: Noncontact Converting Reducing Tool Wear

5SPECIFICATION – INLINE REWINDERS / UNWINDERS

  • Non – Stop Turret Type
  • Shaft / Shaftless Chucking

High Speed Splicing | Butt Splicing With Zero Overlap | Perform Splicing Without Slowing The Process | Pre-set (Meter / Roll Diameter) for Auto Splicing | Auto Roll Diameter Detection | Independent Outfeed Unit

6SPECIFICATION – INLINE COATING

  • Reverse Gravure or Direct Gravure Coating
  • Flexo Coating or Semi-Flexo Coating
  • Waxer or Hotmelt
  • Cold Seal Coating
  • Varnishing
  • UV Varnish and Spot Coating

Available as Trolley design | Available for Customized Coating Requirement
Adjustable Coating Thickness for Various Applications
Various Coating Head Design | High Speed Up to 500m/min

7SPECIFICATION – INLINE LAMINATION

  • Dry Lamination
  • Wet Lamination
  • Solvent / Solventless

Available to Handle Low Tension Materials | High Speed Application
Capable for Special Substrate Lamination | Lamination Alignment Within +/- 0.5mm